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SCREEN KPI-JCI 6’ x 16’, 3-deck, 10o, wet vibrating screen – V-belt drive assembly with 40-HP, 1800 RPM motor – Huck-bolted assembly – 3/8” plate steel side plates – Two (2) 160-mm bearings – Eccentric shaft with bolt-in counterweights – Eight (8) coil spring suspension system – Side tension drawbar screen cloth retention system (screen cloth is optional) – Screen operates at 10o angle with a shaft speed of approx. 900 rpm
FINE MATERIAL WASHER KPI-JCI Model 5036-25T (36” twin) fine material washer – Tank is of 3/16” (sides and bottom) and 3/8” (rear end plate) welded plate steel construction and includes a curved bottom with integral rising current manifold (4” dia. inlet) – Large undisturbed pool area with adjustable weir boards and overflow flume with 10” dia outlet – Double pitch, solid flight spiral assembly with standard AR steel inner wear shoes and standard urethane outer wear shoes – Greaseable, externally mounted Dodge Imperial E tail end flange bearing; greaseable Dodge pillow block head end bearing – Lower end seal - chrome plated stainless steel wear sleeve, water tight bellows type rubber seal and secondary grease seal – High efficiency v-belt drive assembly (one drive assembly per spiral) includes 15-HP TEFC motor and Dodge TA-II double reduction shaft mount reducer – Tapered discharge chute set at 45o angle to grade See Model 5036-25T Spec Sheet for additional information
STRUCTURAL SUPPORT – Steel 8” wide-flange support columns and 8” wide-flange skid runners on each side – Broken down for shipment and match-marked for ease of assembly in the field
WATER SYSTEM – All fresh water plumbing to a single 8” inlet located near the tail end of the fine material washer – Fine material washer manifold includes a 4” butterfly valve, 4” swing check valve and pressure gauge – 1” chase water plumbing with gate valves – Screen manifold with flow control valves for each spray bar – Eleven (11) spray bars with a total of ninty-nine (99) 7.0 gpm (@ 40 psi) spray nozzles and fourty-two (42) 15.0 gpm (@ 40 psi) spray nozzles – 3” connection on the screen manifold for the optional feed box
SCREEN CHUTES / FINES HOPPER – 3/16” A36 welded plate steel construction – Chutes allow for positioning of three (3) radial stackers under the chutes – Fines hopper transitions to the feed box of the 36” twin fine material washer
ACCESS – 36” wide access platform with 1-1/2” OD handrails and toeboards across the feed end and one side of the screen – 48” wide access platform with 1-1/2” OD handrails, and toeboards along drive side of the screen – Ladder access from grade which can be located on either side of the plant
PHYSICAL / OPERATING CHARACTERISTICS – Feed Material Size - Typically 6” minus – Capacity - Approximately 400 TPH (dependent on feed gradation and desired products) – Water Requirements - Up to 1,200 gpm (dependent on feed gradation and desired products) – Operating Dimensions Length 42’-8” overall Width 16’-0” Height 18’-4-1/2” without feed box / 22’-10” with feedbox – Loads Overall 90,000 lbs Note individual plant weights will vary dependent on options included
Screen Size (ft x ft / m x m)
Fine Material Washer Size (in x ft / mm x m)
Blademill Size (in x ft / mm x m)
Water Requirements (USGPM)
6 x 16 / 1.8 x 4.9 (incline)
36 x 25 / 914 x 7.6 (twin)
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