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SCREEN KPI-JCI 6’ x 16’, 3-deck horizontal wet vibrating screen – V-belt drive assembly with 40-HP, 1200 RPM motor – Huck-bolted assembly – 1/4” plate steel side plates – 160-mm double-roll spherical self-aligned bearings – Triple shaft vibrating mechanism complete with keyless hold-fast hub locking assembly – Oval motion stroke pattern – Adjustable stoke amplitude (3/8” - 5/8”) – Adjustable stoke angle (30o - 60o in 5o increments) – Adjustable speed via adjustable motor sheave (675 - 875 RPM) – Fully contained oil splash lubrication system – Bolt-on tailgates, 24” feedbox and 4” discharge lips – Steel coil springs – Side tension drawbar screen cloth retention system (screen cloth is optional)
FINE MATERIAL WASHER KPI-JCI Model 5036-25T (36” twin) fine material washer – Tank is of 3/16” (sides and bottom) and 3/8” (rear end plate) welded plate steel construction and includes a curved bottom with integral rising current manifold (4” dia. inlet) – Large undisturbed pool area with adjustable weir boards and overflow flume with 10” dia outlet – Double pitch, solid flight spiral assembly with standard AR steel inner wear shoes and standard urethane outer wear shoes – Greaseable, externally mounted Dodge Imperial E tail end flange bearing; greaseable Dodge pillow block head end bearing – Lower end seal - chrome plated stainless steel wear sleeve, water tight bellows type rubber seal and secondary grease seal – High efficiency v-belt drive assembly (one drive assembly per spiral) includes 15-HP TEFC motor and Dodge TA-II double reduction shaft mount reducer – Tapered discharge chute set at 45o angle to grade See Model 5036-25T Spec Sheet for additional information
STRUCTURAL SUPPORT – Steel 8” wide-flange support columns and 8” wide-flange skid runners on each side – Broken down for shipment and match-marked for ease of assembly in the field
WATER SYSTEM – All fresh water plumbing to a single 6” inlet located near the tail end of the fine material washer – Fine material washer manifold includes a 4” butterfly valve, 4” swing check valve and pressure gauge – 1” chase water plumbing with gate valves – Screen manifold with flow control valves for each spray bar – Fourteen (14) spray bars each with nineteen (19) 10.0 gpm (@ 40 psi) spray nozzles – 3” connection on the screen manifold for the optional feed box
SCREEN CHUTES / FINES HOPPER – 3/16” A36 welded plate steel construction – Chutes allow for positioning of three (3) radial stackers under the chutes – Fines hopper transitions to the feed box of the 36” twin fine material washer
ACCESS – 36” wide access platform with 1-1/2” OD handrails and toeboards across the feed end and one side of the screen – 48” wide access platform with 1-1/2” OD handrails and toeboards along drive side of the screen – Ladder access from grade which can be located on either side of the plant
PHYSICAL / OPERATING CHARACTERISTICS – Feed Material Size - Typically 6” minus – Capacity - Approximately 400 TPH (dependent on feed gradation and desired products) – Water Requirements - Up to 1,200 gpm (dependent on feed gradation and desired products) – Operating Dimensions Length 42’-3” overall Width 16’-6” Height 16’-6” without feed box / 19’-8” with feedbox – Loads Overall 94,000 lbs Note individual plant weights will vary dependent on options included